1 Tonne SWL Bespoke Manufactured Adjustable Rotators and Adjustable Rotator Frame

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1 Tonne SWL Bespoke Manufactured Adjustable Rotators and Adjustable Rotator Frame

 

We were asked to design and manufacture a rotator system for positioning and turning several different sized solid steel cylinders, weighing up to 750kg, with a 'stepped' down solid cylinder on the end.

In order for the different diameter cylinders to align together, for the smaller OD cylinder to line up in the middle of the wider OD cylinder, the rotators idler bogies needed 'infinite wind in/out wheels, to essentially accurately 'fit up' the two pieces, in order for them to be welded together.

We manufacture our equipment to the required UK/EU standards, with the steelwork in accordance ISO 9001, CE Mark and BS EN 1090-2, and fitted with a control panel system made to CE Mark, BS 7671 and 18th Edition wiring regulations.

With all bespoke manufactured automated welding machinery, we design the equipment based on kN load calculation results. We do this in relation to the machinery MAX SWL + safety factor + worse case scenario, and the force loadings on the bearings, shafts, bolts, and the frame for example. A panel wiring diagram is issued. As part of testing and system checks we also provide mechanical and electrical 'Factory Acceptance Test' (FAT) certificates.

 

SPECIFICATIONS:

 

  • Supply Voltage: 240V Single Phase (110V and 415V also available)

  • Maximum Load Capacity SWL: 1000kg

  • No. of drive units:  1 off

  • No. of idler units:  3 off

  • Additional Feature 1:  Manual turn handle for bogie wind in/out system

  • Additional Feature 2:  Slotted frame for infinite rotator adjustability

  • Additional Feature 3:  Adjustable 'working height' frame on wheels

  • Controls: Control Box & Foot Pedal Operated

  • Conformity Standards: CE Marked, ISO 9001, BS EN 1090-2, BS 7671, 18th Edition

  • In-House Manufactured: We advise, design, refurbish and manufacture positioning equipment, and supply any bespoke system to suit a customer's specific requirements.

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